Posted: November 10, 2025
Propane forklifts deliver the strength and reliability that busy operations depend on. They offer the power of diesel models, but with cleaner emissions, quick refueling, and the flexibility to work both indoors and out. For businesses that rely on them day in and day out, propane forklifts are proven performers—but managing operating costs is always a priority.
A typical propane cylinder provides about six to eight hours of run time, depending on workload and conditions. That can cover a full shift or stretch across several days. To keep your fuel budget in check and maintain peak productivity, it’s essential to focus on efficiency.
The key to stretching that fuel a little further comes down to two things: good maintenance practices and a dependable propane supplier who understands your needs. Together, they can help you cut costs, reduce downtime, and get the most from every gallon.
Build weekly and monthly maintenance into the schedule. When you ensure your forklift fleet is well-maintained with regular tune-ups, you can count on more fuel-efficient operation. A monthly tune-up should include checking and replacing air filters, spark plugs, and oil.
Depending on how much work your forklifts do, your weekly maintenance should include checking tire pressure. Under-inflated tires can increase fuel consumption. Follow the manufacturer’s recommendations for correct tire pressure.
In addition to general maintenance, good driving habits can improve efficiency for your forklifts—just like they do for your on-road fleet. Train operators to drive smoothly, avoid sudden acceleration or braking, and maintain a steady speed. Aggressive driving can increase fuel consumption. Encourage operators to turn off the forklift engine when it’s not in use for an extended period. Idling consumes fuel unnecessarily.
And while forklifts are built to move heavy loads, don’t exceed their carry limits. Overloading a forklift can strain the engine and increase fuel consumption. Make sure loads are balanced and distributed evenly, too.
Propane is highly efficient for business in other ways, too. One reason your business manager appreciates the efficiency of propane is that propane forklifts operate at 100% power as long as there’s propane in the cylinder.
And when you need to refuel, propane cylinders are easy to swap out, minimizing downtime. All your employees need to do is replace the empty cylinder with a full one, and the forklift is back on the job—as quick as 10 minutes.
Compare that to recharging an electric forklift, which takes eight hours—a full shift. That means you need extra equipment, or you need to have a plan for downtime. Plus, charging stations for electric forklifts take up space and require large up-front investments. Diesel-fueled forklifts also require a diesel fueling station—which isn’t practical for most businesses.
Working with the right propane partner is one of the most effective ways to improve forklift efficiency from an operational standpoint. The commercial team at Mercer Landmark does more than just deliver fuel—they help you manage it strategically. That means ensuring timely deliveries to prevent downtime, maintaining safe and properly filled cylinders, and providing insight into your usage patterns so you can plan more effectively.
We understand your operational needs and can tailor service schedules, delivery volumes, and storage solutions to keep your fleet running smoothly and cost-effectively. In short, Mercer Landmark can help you save time, control costs, and keep productivity high.
Contact us for more information today.